The market competition faced by sheetfed printing

Example: When MagnaPrint purchased the Mitsubishi Diamond8 straight-web half web press, print quality was a major consideration. When the company decided to use a half-web press, it did not want to increase productivity as a price for obtaining second-rate quality prints.

For such a medium-sized printer based on print catalogs, pamphlets, yearbook reports, greeting cards, and general commercials, the time to print is a key consideration. With a web-width web press, printers can print, dry, fold and bind Indian prints in one day.

As the market demands more and more variable amounts of instant printing, printers have found that the half-web printing market has more opportunities than the sheet-fed printing market in future growth.

In order to overcome some of the long-standing problems in half-web printing, experts began an ambitious plan to develop new half-web presses for market demand. The key to this new half web press is servo technology.

Each part of the half-web press has its own drive motor and encoder, which can transfer more than one million messages to the Pentium processor per revolution. The servo is shaftless and each component is self-controllable and autonomously driven, so it can be used on almost any printing press, from offset, letterpress, flexographic printing to gravure and rotary screen printing devices.

The reason why traditional sheetfed printers oppose the printing of web offsets has always been the difficulty in achieving consistent and coordinated control of substrates in printing. In conventional web printing presses, this difficulty arises from changes in the distribution of the torques of the various mechanisms in the printing press.

Whenever the printer speed changes, the torque force at the front end of the drive device will be transmitted to various parts of the printer, causing chain changes, resulting in misprints and other issues. With servo technology, we are able to control each part of the press very precisely and solve the problem of the interaction between a large number of parts.

In order to make the traditional sheet-fed printer aware of the advantages of a half-width web press, it can be vividly compared to a series of printing units of a sheet-fed printing press, but changing the paper feeding method from paper to paper Paper rolls are printed.

Because all substrates are produced in roll form, printers can save about 15 to 20% in paper consumption. The servo device enables the half-web press to perform on-line post-press processing such as die cutting, punching, coating, and other processing.

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