In the domestic gravure printing machine, the low-end equipment is relatively large, the width is generally 700-1000mm, the speed is 30m/min to 50m/min, the tension system uses friction plates, magnetic powder brakes or magnetic powder clutch, and the degree of automation is low. The width of the mid-range device is also between 700-1000mm. The printing speed is between 80m/min and 120m/min. The tension system adopts servo motor and pneumatic component control instead of mechanical control. The whole machine adopts PLC central control and automation degree. Higher.
Based on the introduction of Japanese Fuji mechanical gravure printing machine manufacturing technology, Shaanxi Printing Machinery Factory developed a gravure printing machine with a width of 700-1300 mm and a printing speed of 200 m/min. Adopt advanced motor tension control system, Japan Sun Corporation DT950 automatic register system and advanced inking devices, automatic correction, pneumatic components, bearings, motors and other major parts are imported. The company's annual output of gravure printing machines reaches 60-70 sets, with an output value of more than 100 million yuan.
Third, the main problems exist 1. Relatively excessive production capacity, some companies can not fully play the role of equipment. The main reason is that the product is changed, the original equipment is not adapted, and it is unable to play a role. In addition, there is a change in the corporate affiliation relationship and the interruption of business channels.
In addition, many cigarette factories, instant noodles factories, detergent factories, etc. have set up packaging and printing companies within the group, so that the original gravure printing factory with which it is associated has cut off or reduced its work source and faced difficulties.
2. Some enterprises have unstable product quality and increased costs. The main reason is that the operation technology of the gravure printing process is incomplete. Workers' training is not in place and raw materials are frequently replaced. In particular, in some small factories, the materials used are mostly foreign goods, and the product quality is low, and there are serious hidden dangers. The main reasons for the increase in costs are the increase in short-run jobs, the significant decrease in long-term activities, and the marked increase in the frequency of printing proofing and machine replacement products.
3. At present, the vast majority of plastic gravure printing plants use solvent-based inks and do not use ink. Most companies do not have solvent recovery devices and pollute the environment. Products are not suitable for food and pharmaceutical packaging.
4. Some gravure printing companies compete for prices and compete for prices. Individual small businesses even take measures to feed and sell products without invoices, tax evasion and processing with inferior materials to lower prices and compete for customers.
IV. Measures and Countermeasures 1. Strengthen Strategic Research and Make Active Adjustments In the first 10 years of the new century, China’s economy will continue to maintain its momentum of rapid growth, creating extremely favorable conditions for the development of the packaging and printing industry. The packaging and printing industry will be in an unprecedented period of structural adjustment. It is imperative to adjust the compression of low-end excess printing capabilities. Therefore, each company should strengthen strategic development research, study its own company's position in structural adjustment, study its own position in the country, the industry, and the region; study the development trend of the industry; analyze its own advantages. Analyze the situation of peer competitors and their own positions in the competition; in-depth reflection on the application of high-tech development, deepening reform, the development of specialized division of labor and collaboration, and other issues that will affect the company. Should be based on their own business situation, take the initiative to carry out structural adjustments and product adjustments, there are advances and retreats, something to be done. The most important thing is that business operators must first change their concepts, earnestly increase market awareness, open up new markets, and develop new products. As long as we do a good job of product and market development, we will be able to get rid of temporary difficulties and enter the track of sound development. Kunming Color Printing Co., Ltd. has very good experience in this respect.
2. Accelerate ISO9000 certification and integrate with the international market as soon as possible
After China's accession to the World Trade Organization, there will be more frequent cooperation and exchanges between the packaging and printing industry and foreign countries, and there will be more orders from abroad for China to do. By implementing the ISO9000 quality management certification system, gravure packaging enterprises in China can find an effective way to speed up the transformation of operating mechanisms, strengthen the technical foundation and improve internal management, so that the company's market competition awareness and quality awareness have been strengthened. The ultimate goal is to improve product quality and service quality and expand domestic sales and exports.
3. Actively develop and promote the use of ink and ink to meet environmental protection requirements
Judging from the past 10 years of experience in Europe, there are two main problems in the use of ink for gravure printing: First, the print quality, especially the brightness of prints, is slightly inferior; second, the printing speed will be reduced. Usually the same gravure printing machine uses ink when the printing speed is 15% -25% lower than when using solvent-based ink, and it is very difficult to use the gravure printing ink for gravure printing. In recent years, Japan has made great efforts in the development, development, and use of ink and wash, and has made great progress.
When I visited Japan in 1998, I visited Japan Special Paper Co., Ltd., which owns 14 gravure printing lines (the largest gravure printing company in Japan). At that time, the company was cooperating with Dainippon Screen Co., Ltd. Inks, used for gravure printing, have achieved remarkable results. We must also work hard in this regard and strive to make breakthroughs in the use of ink ink for gravure printing in recent years.
4. Adhere to technological progress and constant innovation
The continuous development of high-tech will bring revolutionary changes to the packaging and printing industry. Enterprises should adhere to technological progress and innovation. Use high technology to enhance the competitiveness of enterprises and pay attention to the application of new technologies, new processes, and new materials that are conducive to environmental protection and resource reuse. Actively eliminate backward processes and equipment, and use advanced printing technology, equipment and processes to transform the traditional printing industry.
5. Accelerate the training and bring up high-quality personnel
In the era of knowledge economy, talent is the decisive factor. A team of highly qualified management talents with creative spirit should be established through training, recruitment, selection and other means; a technical talent team with rich knowledge and practical production experience should provide personnel support for the reform and development of intaglio printing companies. .
In summary, with the development of the market economy, China's packaging and printing industry will have greater development. Especially after China's accession to the WTO, some products must go abroad and go global, and the packaging and printing industry will surely obtain more. Faster and bigger development.
Based on the introduction of Japanese Fuji mechanical gravure printing machine manufacturing technology, Shaanxi Printing Machinery Factory developed a gravure printing machine with a width of 700-1300 mm and a printing speed of 200 m/min. Adopt advanced motor tension control system, Japan Sun Corporation DT950 automatic register system and advanced inking devices, automatic correction, pneumatic components, bearings, motors and other major parts are imported. The company's annual output of gravure printing machines reaches 60-70 sets, with an output value of more than 100 million yuan.
Third, the main problems exist 1. Relatively excessive production capacity, some companies can not fully play the role of equipment. The main reason is that the product is changed, the original equipment is not adapted, and it is unable to play a role. In addition, there is a change in the corporate affiliation relationship and the interruption of business channels.
In addition, many cigarette factories, instant noodles factories, detergent factories, etc. have set up packaging and printing companies within the group, so that the original gravure printing factory with which it is associated has cut off or reduced its work source and faced difficulties.
2. Some enterprises have unstable product quality and increased costs. The main reason is that the operation technology of the gravure printing process is incomplete. Workers' training is not in place and raw materials are frequently replaced. In particular, in some small factories, the materials used are mostly foreign goods, and the product quality is low, and there are serious hidden dangers. The main reasons for the increase in costs are the increase in short-run jobs, the significant decrease in long-term activities, and the marked increase in the frequency of printing proofing and machine replacement products.
3. At present, the vast majority of plastic gravure printing plants use solvent-based inks and do not use ink. Most companies do not have solvent recovery devices and pollute the environment. Products are not suitable for food and pharmaceutical packaging.
4. Some gravure printing companies compete for prices and compete for prices. Individual small businesses even take measures to feed and sell products without invoices, tax evasion and processing with inferior materials to lower prices and compete for customers.
IV. Measures and Countermeasures 1. Strengthen Strategic Research and Make Active Adjustments In the first 10 years of the new century, China’s economy will continue to maintain its momentum of rapid growth, creating extremely favorable conditions for the development of the packaging and printing industry. The packaging and printing industry will be in an unprecedented period of structural adjustment. It is imperative to adjust the compression of low-end excess printing capabilities. Therefore, each company should strengthen strategic development research, study its own company's position in structural adjustment, study its own position in the country, the industry, and the region; study the development trend of the industry; analyze its own advantages. Analyze the situation of peer competitors and their own positions in the competition; in-depth reflection on the application of high-tech development, deepening reform, the development of specialized division of labor and collaboration, and other issues that will affect the company. Should be based on their own business situation, take the initiative to carry out structural adjustments and product adjustments, there are advances and retreats, something to be done. The most important thing is that business operators must first change their concepts, earnestly increase market awareness, open up new markets, and develop new products. As long as we do a good job of product and market development, we will be able to get rid of temporary difficulties and enter the track of sound development. Kunming Color Printing Co., Ltd. has very good experience in this respect.
2. Accelerate ISO9000 certification and integrate with the international market as soon as possible
After China's accession to the World Trade Organization, there will be more frequent cooperation and exchanges between the packaging and printing industry and foreign countries, and there will be more orders from abroad for China to do. By implementing the ISO9000 quality management certification system, gravure packaging enterprises in China can find an effective way to speed up the transformation of operating mechanisms, strengthen the technical foundation and improve internal management, so that the company's market competition awareness and quality awareness have been strengthened. The ultimate goal is to improve product quality and service quality and expand domestic sales and exports.
3. Actively develop and promote the use of ink and ink to meet environmental protection requirements
Judging from the past 10 years of experience in Europe, there are two main problems in the use of ink for gravure printing: First, the print quality, especially the brightness of prints, is slightly inferior; second, the printing speed will be reduced. Usually the same gravure printing machine uses ink when the printing speed is 15% -25% lower than when using solvent-based ink, and it is very difficult to use the gravure printing ink for gravure printing. In recent years, Japan has made great efforts in the development, development, and use of ink and wash, and has made great progress.
When I visited Japan in 1998, I visited Japan Special Paper Co., Ltd., which owns 14 gravure printing lines (the largest gravure printing company in Japan). At that time, the company was cooperating with Dainippon Screen Co., Ltd. Inks, used for gravure printing, have achieved remarkable results. We must also work hard in this regard and strive to make breakthroughs in the use of ink ink for gravure printing in recent years.
4. Adhere to technological progress and constant innovation
The continuous development of high-tech will bring revolutionary changes to the packaging and printing industry. Enterprises should adhere to technological progress and innovation. Use high technology to enhance the competitiveness of enterprises and pay attention to the application of new technologies, new processes, and new materials that are conducive to environmental protection and resource reuse. Actively eliminate backward processes and equipment, and use advanced printing technology, equipment and processes to transform the traditional printing industry.
5. Accelerate the training and bring up high-quality personnel
In the era of knowledge economy, talent is the decisive factor. A team of highly qualified management talents with creative spirit should be established through training, recruitment, selection and other means; a technical talent team with rich knowledge and practical production experience should provide personnel support for the reform and development of intaglio printing companies. .
In summary, with the development of the market economy, China's packaging and printing industry will have greater development. Especially after China's accession to the WTO, some products must go abroad and go global, and the packaging and printing industry will surely obtain more. Faster and bigger development.
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